High-Speed Two-Wave Guardrail Plate Forming Machine
📅 Jan 08, 2026 · Read Time: 5 min
GrandForce is a brand of Changzhou Guosu Technology Co., Ltd.
1. Equipment Introduction
The Two-Wave High-Speed Guardrail Plate Forming Machine is a complete roll forming line specifically designed for mass production of highway barriers, municipal guardrails, and rural road safety systems. The integrated process includes: 5-ton electric hydraulic uncoiler → feeding guide → leveling & feeding → hydraulic punching → main roll forming → hydraulic cutting → output table.
Designed for Q235 galvanized steel and cold-rolled coil (thickness 2.5–3.2mm), the machine delivers consistent profile accuracy, minimal burr, and high structural rigidity. With PLC control and precision hydraulic cutting, the system ensures burr-free edges and exact length tolerance, meeting GB/T 31439.1-2015 standards.
2. Core Features
🏗️ Heavy-Duty Frame
I-beam steel base with machined steel plates for vibration-free performance. Cast iron housings ensure superior alignment.
⚙️ Precision Transmission
Gearbox + cardan shafts per stand, uniform power across 14 forming stations, minimizing torsion.
🔪 Burr-Free Cutting
Hydraulic three-blade design (CR12MOV, HRC58-62). Clean cut, no secondary finishing required.
🎛️ PLC Auto Control
Precise length control, fault alarm, auto counting. Reduces material waste and labor dependency.
🔩 Premium Rollers
GCR15 forged steel, CNC finished, high-frequency quenching HRC58-60. Main spindle ø90mm (GCR40).
🌍 Global Voltage Ready
Standard 380V/50Hz, customizable for different countries. CE compatible options.
3. Technical Specifications
| Parameter Category | Specification | Remarks |
|---|
| Applicable Material | Q235 galvanized / cold-rolled steel | Thickness 2.5–3.2 mm |
| Roll Forming Speed | 6–12 m/min | Line speed (with punching/cutting): 2–6 m/min |
| Forming Stations | 14 passes | Heavy-duty gearbox transmission |
| Hydraulic Pressure | 15 MPa | Shared for punching & cutting |
| Cutting Blade | CR12MOV, HRC58–62, 8mm | Innovative three-blade design |
| Roller Material | GCR15 forged steel | CNC + high-frequency quenching HRC58–60 |
| Main Spindle | ø90 mm | GCR40, quenched & tempered |
| Main Motor | 30 kW | Heavy-duty drive |
| Hydraulic Motor | 15 kW | Integrated punching & cutting |
| Control System | PLC automatic | Length precision ±1mm, burr-free |
| Voltage | 380V / 50Hz | Customizable for global markets |
Note: Complete line includes uncoiler, leveler, punching unit, roll former, hydraulic shear, and output table. Custom configurations available upon request.
4. Application Scenarios
🛣️ Expressways & Motorways🏙️ Municipal Roads🌾 Rural Highways🌉 Bridge Parapets🏭 Industrial Logistics Parks
The two-wave guardrail plates produced by this machine comply with GB/T 31439.1-2015 and feature excellent impact resistance, corrosion protection, and easy installation. Ideal for road construction contractors, guardrail manufacturers, and traffic safety projects worldwide.