Solar PV Bracket Forming Machine Equipment
Changzhou Guosu Technology offers a precision solar PV bracket forming machine for C/U/Z type solar mounting brackets. Fully customizable based on customer profile drawings.
Production line: 4-ton uncoiler → pinch leveler → forming machine → servo flying saw → discharge table. Supports 1.5–2.5mm thickness with ~24 forming passes.
Key specs: 22KW main motor, 3KW servo (Xinjie), Xinjie PLC, Kunlun Tongtai HMI, Omron encoder (Japan), φ80mm 40Cr shaft, Cr12MoV roller (HRC58-62°), 400 steel frame. Forming speed 0-25m/min.
Ideal for solar farm projects and PV mounting system manufacturers. Custom profiles available. Contact us for a quote.
Production line: 4-ton uncoiler → pinch leveler → forming machine → servo flying saw → discharge table. Supports 1.5–2.5mm thickness with ~24 forming passes.
Key specs: 22KW main motor, 3KW servo (Xinjie), Xinjie PLC, Kunlun Tongtai HMI, Omron encoder (Japan), φ80mm 40Cr shaft, Cr12MoV roller (HRC58-62°), 400 steel frame. Forming speed 0-25m/min.
Ideal for solar farm projects and PV mounting system manufacturers. Custom profiles available. Contact us for a quote.
material quality：hot-dip galvanized sheet
Warranty period：2 year
producer：Guosu Technology Manufacturing
wxxl2024@gmail.com
Detail
Solar PV Bracket Forming Machine Equipment
1. Basis for Profile Design
This production line is custom-designed and debugged according to the profile drawing provided by the customer. The unfolded width of the rolled material shall be subject to the plate width verified by actual test run to ensure the consistency of forming accuracy and profile.
2. Core Process Flow
4-ton Passive Uncoiler → Pinch Leveler → Forming Main Machine → Servo Tracking Flying Saw Cutting → Discharge Table
(Detailed process flow chart see attached drawing)
3. Specification Description of Key Units
3.1 Uncoiling Unit: 4-ton Passive Uncoiler
No. | Parameter Item | Specific Specification |
1 | Main Machine Dimension | Length 1.5m × Width 1.5m × Height 1.75m |
2 | Equipment Weight | 300kg |
3 | Feeding Width | 0-400mm (suitable for various width coils) |
4 | Adaptable Inner Diameter of Steel Coil | 470-530mm (allowable error ±20mm) |
5 | Rated Load Capacity | ≤4 tons (meets the requirement of medium and heavy coil uncoiling) |
6 | Spindle Configuration | Made of thick-walled seamless steel pipe with high strength and fatigue resistance design, precision turned, featuring strong bearing capacity and stable operation |
7 | Coil Expanding Control Method | Hydraulic drive, easy operation, uniform and stable tensioning force, preventing coil slipping during uncoiling |
8 | Electrical Control | Inverter speed regulation system, continuously adjustable speed; high degree of automation and reliable operation precision |
3.2 Forming Unit: Forming Main Machine
3.2.1 Transmission Structure
Type: Arch Gearbox Transmission
Advantages: High transmission efficiency and stable operation, effectively ensuring the stability and precision of the forming process
3.2.2 Leveling Mechanism
Parameter Item | Specific Specification |
Roller Group Configuration | Arranged as 3 lower rollers + 2 upper rollers, including 1 feeding guide shaft, total 7 leveling rollers |
Roller Diameter | ф80mm |
Roller Material | 40Cr steel, subjected to high-frequency quenching treatment, excellent wear resistance |
Core Function | Eliminate the bending stress of the coil, realize the flattening pretreatment of the coil, and provide a foundation for the subsequent forming accuracy |
3.2.3 Core Forming Parameters
Parameter Item | Specific Specification |
Number of Forming Passes | Approximately 24 passes (including 1 tooth pressing group and 1 Logo embossing group, meeting personalized forming needs) |
Forming Shaft Diameter | φ80mm |
Forming Shaft Material | 40Cr steel, subjected to quenching and tempering treatment, balanced strength and toughness, strong deformation resistance |
Roller Material | Cr12MOV die steel, hardness reaches HRC58-62° after heat treatment, excellent wear resistance and fatigue resistance |
Rolling Thickness | 1.5-2.5mm (suitable for medium and thick plate forming) |
3.2.4 Drive and Control System (Core Configuration Guarantee)
Configuration Name | Specific Specification | |
Main Drive Motor | Power 22KW, powerful power, meeting high-speed forming requirements | |
Servo Tracking Motor | Power 3KW, Brand: Xinjie, high tracking precision | |
Flying Saw Hydraulic System | Power 2.2KW, stable and efficient cutting action | |
PLC Control System | Brand: Xinjie, precise logic control, ensuring the coordination of the whole machine's actions | |
Human-Machine Interface (HMI) | Brand: Kunlun Tongtai, intuitive operation interface, convenient parameter setting | |
Encoder | Brand: Omron (Japan), high precision of displacement and speed detection, ensuring the cutting precision of the flying saw | |
Electrical Components | Core components adopt Schneider and domestic first-line brands, featuring strong stability and low failure rate |
3.2.5 Auxiliary and Frame Configuration
Configuration Name | Specific Specification |
Feeding Pinch Roller | 1 set, ensuring uniform feeding speed and preventing strip deviation |
Forming Line Speed | 0-25m/min (adjustable, adapting to different production efficiency requirements) |
Frame Material | Welded with 400 high-quality section steel, strong overall rigidity, effectively absorbing rolling vibration and ensuring forming accuracy |
Professional cold bending forming equipment R & D manufacturing, escort customer development.
Phone：
+86-139-1410-8765
Email：
chinacoldrollforming@gmail.com
Factory Address：
No. 6, Xinshan Road, Caoqiao, Wujin District, Changzhou City, Jiangsu Province, China
Working hours：
From Monday to Saturday, 09:00 - 18:00
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Contact us：0086-13914108765
WhatsApp：+86 139 1410 8765
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