Custom Floor Deck Roll Forming Machine
Custom Floor Deck Roll Forming Machine | ±2mm Precision for High-Rise Construction
Are you searching for a custom floor deck roll forming machine that delivers consistent high strength and exceptional precision? Our heavy-duty cold roll forming equipment is engineered to manufacture a comprehensive range of metal floor decks, including V-shape, U-shape, trapezoidal profiles, and fully non-standard custom designs.
Ideal for steel structure buildings, high-rise residential projects, and large-scale industrial applications, this machine guarantees:
- ±2mm cutting accuracy
- 0.8–2.0mm material thickness capacity
- PLC-controlled fully automated production
Equipped with a hydraulic drive system and heavy-duty forming structure, it ensures stable processing, uniform finished quality, and high production efficiency—making it the top choice for contractors and steel structure manufacturers across the globe.
Solve Your Structural Flooring Challenges
In high-rise construction, traditional formwork is labor-intensive and slow. Our machines produce composite floor decks that act as both permanent formwork and tensile reinforcement. This eliminates the need for temporary supports in spans up to 3.2 meters, allowing your crew to pour concrete faster and move to the next level sooner. Whether you are bidding on a stadium project or a logistics center, this system directly improves your project turnover rate.
Core Advantages
1. Non-Standard Customization – One-Stop Service
Unlike standard roll forming machines that restrict your production flexibility, we specialize in tailor-made solutions. Whether you require a specific effective width (750–1000mm), material thickness up to 2.0mm, or a unique profile shape for specialized projects, our professional R&D team delivers customized solutions to meet your exact production needs.
2. Superior Forming Quality & Heavy-Duty Structure
Constructed with heavy-duty forming stands and high-precision rollers, our machine ensures uniform high-quality output for every production run. Roller material is 45# steel with high-frequency quenching and hard chrome coating, main shaft diameter is Φ85 mm (Φ105 mm optional), and bearings are Japan SKF. The optimized cutting method minimizes length tolerance, ensuring precise dimensional accuracy.
3. High Automation for Efficient Production
The entire production line is managed by a PLC system with a touch screen interface and inverter drives, enabling automated control of feeding, forming, cutting, and discharging. Benefits include higher productivity, reduced labor costs, and stable production efficiency with forming speed up to 13 m/min.
4. High-Strength Output – Lower Construction Costs
Metal floor decks produced by our machine feature large wavelength for enhanced structural integrity, high strength and strong bonding force with concrete, and compatibility as tensile steel bars for concrete floors. This design eliminates the need for traditional steel formwork in high-rise buildings, reduces steel and concrete consumption, and lowers overall construction costs.
Key Specs at a Glance
| Parameter | Specification | Core Benefit |
|---|---|---|
| Cutting Accuracy | ±2mm | Minimizes on-site material waste; perfect fit for every floor deck sheet |
| Material Thickness | 0.8–2.0mm | Versatile for standard projects and heavy-gauge S350 steel (seismic zone compatible) |
| Forming Speed | 13 m/min | Produces 800–1000 sqm of decking per shift; eliminates delays in concrete pouring |
| Non-Standard Customization | Any profile shape, 750–1000mm width | Get exactly what your project needs—no compromise on fit or performance |
Technical Parameters
| Parameter | Specification |
|---|---|
| Processed Material | GI / CR / Galvanized Steel Coil (S350) |
| Material Thickness | 0.8 – 2.0 mm (embossing up to 1.6 mm) |
| Max. Coil Width | 1300 mm |
| Min. Coil Width | 500 mm |
| Max. Coil Weight | 10,000 kg |
| Forming Speed | 12 – 13 m/min |
| Control System | PLC controlled with length accuracy ±2 mm |
| Total Connected Power | 40 KW |
| Forming Roller Stations | 22 – 30 groups (customizable) |
| Main Shaft Diameter | Φ85 mm (Φ105 mm optional) |
| Roller Material | 45# steel, quenched and hard chrome coated |
| Bearing | Japan SKF |
| Cutting Type | Hydraulic Cutter |
Machine Composition & Production Process
Our floor deck roll forming production line includes: 5T hydraulic decoiler with cart, hydraulic feeding table, hydraulic pre-cutting unit, roll forming system, hydraulic stop cutter, PLC control system, hydraulic pump station, and output table.
Production Process: Hydraulic Decoiler → Hydraulic Feeding Table → Roll Forming System → Hydraulic Cutting → Output Table
All core components are manufactured with high-quality materials and mature processes to ensure long service life and stable operation.
Applications
Metal floor decks produced by our machine are widely applied in steel structure workshops, high-rise residential and commercial buildings, warehouses, airport terminals, railway stations, stadiums, large supermarkets, logistics centers, power plants, and other steel structure construction projects.
Why Choose Us
- High-Quality Assurance: First-grade raw materials and precision manufacturing with strict quality inspections throughout.
- Professional Customization: R&D team provides tailor-made solutions based on your unique production needs.
- Advanced Technology: International advanced roll forming technology ensures stable performance and high efficiency.
- Global After-Sales Service: Online technical guidance, overseas installation and commissioning, and long-term technical support.
Don’t See Your Exact Profile?
As a specialist in non-standard custom roll forming solutions, we don’t just sell off-the-shelf equipment—we design and build machines tailored to your unique requirements.
Send us your profile drawing or technical specs today, and our engineering team will confirm feasibility and provide a tailored quote within 24 hours.
Ready to Get Started?
Contact us today to discuss your specific production needs. Whether you require a standard configuration or a fully customized floor deck roll forming machine, our team is ready to help you find the perfect solution for your project.
