Shelf Laminate Roll Forming Machine
1. Product Overview
2. Core Technical Parameters
Parameter Item | Specification | Remarks |
|---|---|---|
Processing Material | Cold-rolled steel, galvanized steel, stainless steel | Material thickness optional as required |
Material Thickness | 0.8-3.0 mm | Customizable for special needs (3.0-6.0 mm for heavy-duty shelves) |
Forming Speed | 8-25 m/min | Adjustable according to product complexity |
Forming Precision | ±0.15 mm | Guaranteed by high-precision roller sets |
Product Width | 200-800 mm | Fully customizable for different shelf types |
Roller Sets | 12-18 sets | Roller Material: Cr12MoV (high hardness & wear resistance) |
Drive Mode | Frequency conversion motor drive | Stable power & precise speed regulation |
Control System | PLC touch screen control | Easy operation, can store multiple sets of production parameters |
Cutting Mode | Hydraulic cutting / Servo cutting | High cutting precision, flat and burr-free cut |
Equipment Power | 11-37 KW | Matched according to processing material thickness and forming speed |
3. Core Equipment Advantages
High-Precision Forming: Adopts Cr12MoV material rollers, processed through multiple processes such as quenching and precision grinding. Combined with a precision transmission system, the forming precision can reach ±0.15 mm, ensuring the dimensional consistency of shelf laminates and other components, and improving shelf assembly precision.
Energy Efficiency: The frequency conversion motor drive system can flexibly adjust the speed according to production needs, avoiding invalid energy consumption; the continuous forming process greatly reduces material waste, with a material utilization rate of over 98%, reducing production costs.
High Automation Level: The PLC touch screen control system integrates parameter setting, production counting, fault alarm and other functions. Operators can get started after simple training; the fully automated production process reduces manual intervention, improving production efficiency while reducing labor costs.
Strong Customization Capability: Can customize roller sets and forming molds according to customer needs, adapting to the production of shelf laminates of different specifications and shapes; supports the processing of materials with different thicknesses of 0.8-6.0 mm, meeting the diverse needs of light and heavy-duty shelves.
Stability & Durability: The equipment body is welded with high-strength steel, and the internal stress is eliminated through aging treatment, ensuring stable operation without vibration; key wearing parts are made of high-quality materials, with long service life, reducing maintenance frequency and downtime losses.
4. Application Scenarios
Logistics Warehousing Centers: Production of laminates and beams for heavy-duty storage shelves, drive-in shelves, and beam-type shelves;
Supermarket Retail Industry: Processing of light-duty laminates for supermarket shelves, convenience store shelves, and pharmacy shelves;
Industrial Production Workshops: Forming of components for workshop material racks, tool racks, and parts storage shelves;
Cold Chain Logistics Industry: Manufacturing of laminates for cold storage-specific shelves (processed with corrosion-resistant materials).
5. Service Guarantee
Customization Service: Customize exclusive forming solutions and molds according to the shelf drawings or parameters provided by customers;
Installation & Commissioning: Dispatch professional technicians to provide on-site equipment installation, commissioning and operator training;
After-Sales Maintenance: Provide a 12-month warranty period, free replacement of non-human-damaged parts during the warranty period;
Technical Support: 7×24 online technical consultation to promptly solve problems encountered by customers in the production process.
